Scroll compressors are powering the future of clean air

October 23, 2025
5 minutes

From sterile hospital hallways to precise semiconductor labs, industries today run on air, but not just any air. They need clean, oil-free, and consistently pressurized air delivered silently and reliably. For decades, large industrial compressors like piston and screw types dominated this landscape. But today, more and more engineers and facility managers are turning to a technology that combines performance with simplicity: the scroll compressor.

This blog unpacks why scroll compressors are growing in popularity, how they work, and why they’re perfectly engineered for the quiet, clean, compact air systems of tomorrow.

The Demand for Quiet, Clean Air: More Than a Luxury

Industrial air compression has long been associated with bulky equipment and persistent noise, a necessary nuisance in manufacturing plants, workshops, and garages. But in today’s high-precision sectors, that’s no longer acceptable.

  • Healthcare and dental facilities must protect patient comfort and safety — a noisy compressor disrupts treatment and risks contamination.
  • Electronics manufacturing demands uncontaminated, particle-free air to prevent defects in microchips and circuits.
  • Food & beverage processing relies on clean compressed air to avoid spoiling, contamination, or failing food safety audits.
In these applications, quiet operation and clean air aren’t optional perks, they’re foundational requirements. Scroll compressors address these challenges head-on.

What Is a Scroll Compressor and How Does It Work?

A scroll compressor is a positive displacement compressor, meaning it compresses air by reducing its volume in a sealed chamber. Unlike piston compressors that rely on multiple moving components, the scroll compressor’s genius lies in its simplicity:

  • It consists of two spiral scrolls: one fixed, one orbiting.
  • As the orbiting scroll moves in a precise circular path, it traps pockets of air and pushes them towards the center.
  • This action steadily compresses the air to the desired pressure, then releases it through a discharge port.
This elegant mechanism has several advantages:
  • No metal-to-metal contact inside the compression chamber means less friction, so no lubrication is required for oil-free models.
  • Minimal moving parts reduce wear, maintenance, and the risk of leaks.
  • The continuous, smooth motion produces steady, pulsation-free air with lower noise and vibration.

Atlas Copco’s SF and SF+ oil-free scroll compressors and SFR series embody these engineering principles, delivering pure, reliable air to critical environments worldwide.

Scroll Compressor Advantages That Often Go Unnoticed

While scroll compressors are praised for their oil-free design, they have a host of practical benefits that make them indispensable in sensitive industries:

Near-Silent Operation

Let’s clear the air: no compressor is truly silent, but scroll compressors come exceptionally close. With noise levels as low as 53 dB(A), they run at volumes comparable to a quiet conversation. This is a game-changer in clinics, labs, and offices where patient comfort and focus are crucial.

Low Maintenance, High Reliability

Because there are so few moving parts, scroll compressors have fewer points of failure than piston or rotary compressors. There’s no need for frequent oil changes, and there’s no oil to contaminate the system or require costly filtration downstream.

Atlas Copco’s scroll models also use premium IE3 efficiency motors and intelligent controllers like the Elektronikon®, which monitor performance and optimize efficiency automatically.

Compact, Flexible Installation

Space is a premium in modern facilities. Scroll compressors have a small footprint and can be installed close to the point of use, under a counter, in a treatment room, or integrated into mobile units. The SFR series, for instance, can be mounted on top of, inside, or under electric and hybrid buses, proving their versatility even in mobility applications.

Vibration-Free Performance

No crankshaft or pistons means minimal vibration. This not only extends the compressor’s life but also protects sensitive instruments and equipment in your facility from harmful resonance.

Where Scroll Compressors Excel

Scroll compressors truly shine in industries where performance, purity, and peace of mind are non-negotiable:

  • Healthcare & Dental Clinics: Powering surgical tools, ventilators, and dental instruments with clean, oil-free air — ensuring patient safety and comfort.
  • Electronics Assembly & Cleanrooms: Preventing dust, oil, or particulates from compromising delicate microelectronics.
  • Precision Painting & Printing: Supplying clean, dry air that prevents imperfections in paint jobs and high-resolution print runs.
  • Laboratories & research facilities: supporting controlled environments for sample testing, instrument calibration, and climate-sensitive experiments.

Compliance & Air Purity: How Scroll Compressors Meet the Highest Standards

Modern industries can’t afford to gamble with air quality. Atlas Copco’s oil-free scroll compressors are ISO 8573-1 Class 0 certified, the strictest standard for air purity, guaranteeing zero oil contamination.

This certification means:

  • No risk of oil carryover in your process.
  • Lower environmental impact — no oil treatment or condensate handling needed.
  • Full compliance with industry-specific regulations and audits.

Learn more about oil-free compressor standards and how Atlas Copco supports your sustainability goals.

Scroll vs. Rotary Screw Compressors: Which Is Right for You?

Choosing between a scroll and a rotary screw compressor depends on your specific needs. Here's a side-by-side look:

Feature Scroll Compressor Rotary Screw Compressor
Noise level Ultra-quiet Quiet but generally noisier than a scroll
Oil content 100% oil-free Oil-free & oil-injected options
Size & footprint Compact, easy to install Larger, needs dedicated space
Air flow capacity Best for low-to-medium flows Best for medium-to-high- flows
Applications Medical, labs, precision manufacturing Industrial, high-volume production

 

If you need whisper-quiet, ultra-clean air at moderate flow rates, scroll is the clear winner. For large-scale industrial output, a rotary screw might be more economical. Explore our detailed Scroll vs Screw compressor guide to learn more. 

Future-Ready Solutions: Atlas Copco Scroll Compressors

In an era where regulations are tightening and efficiency is king, scroll compressors check every box:

  • They deliver pure air without oil contamination.
  • They operate so quietly that they can work next to patients or precision instruments.
  • They fit into tight spaces and adapt to mobile or modular setups.
  • They help businesses reduce total cost of ownership through low maintenance and energy savings.

Atlas Copco continues to lead the way with innovative scroll compressor designs like the SF+ series, offering modular configurations and advanced smart controllers for maximum uptime and efficiency.

Ready to Upgrade to a Scroll Compressor?

If you’re planning a facility upgrade or building a new lab, hospital, or production line, choosing the right compressor is mission critical. Let Atlas Copco USA help you achieve cleaner, quieter, and more cost-effective operations.

Explore our full range of oil-free scroll compressors here

Contact Us Today

FAQs

What is a scroll compressor and how does it work?

A scroll compressor is a type of positive displacement compressor that uses two spiral-shaped scrolls, a fixed scroll and an orbiting scroll, to compress air or refrigerant gas. The orbiting scroll moves in a circular motion, gradually pushing air toward the center, where it’s discharged at higher pressure. This compression process ensures smooth, energy-efficient, and reliable operation with fewer moving parts compared to traditional piston or reciprocating compressors.

What are the advantages of scroll compressors over reciprocating compressors?
Scroll compressors offer quieter operation, fewer vibration issues, lower torque variation, and higher energy efficiency than reciprocating compressors. With fewer components and no metal-to-metal contact during compression, they require less maintenance and have a longer operating life, making them a cost-effective choice for many commercial applications like air conditioning systems, heat pumps, and refrigeration.
Are scroll compressors suitable for air conditioning and heat pump applications?
Yes! Scroll compressors are widely used in air conditioning systems and heat pump applications because they deliver consistent, reliable cooling and heating with minimal noise and vibration. Their compact design and small footprint make them easy to integrate into both residential and large-scale commercial HVAC systems.
How do scroll pumps differ from other compressor technologies?
A scroll pump, often used for vacuum and refrigeration applications, operates on the same scroll technology principle, using an orbiting scroll and a fixed scroll to compress or evacuate gas. Compared to other vacuum pumps, scroll pumps are known for clean, oil-free operation, quiet performance, and high reliability due to fewer moving parts.
Why is quiet operation important in scroll compressors?
Quiet operation is a major benefit of scroll compressors. Because they have a smooth, continuous compression process and minimal vibration, they run quietly, often quieter than piston and rotary screw compressors. This makes them ideal for noise-sensitive settings like hospitals, laboratories, offices, and residential HVAC units.
What makes scroll compressors more energy efficient?
Scroll compressors achieve high energy efficiency by minimizing internal leakage, eliminating metal-to-metal contact, and maintaining steady flow with low torque variation. Their compact, modular design also reduces power loss during start-up and shutdown, ensuring that energy is used optimally for compressing air or refrigerant.
What key components contribute to the scroll compressor’s reliability?
Key parts include the fixed scroll, the orbiting scroll, the non-return valve that prevents backflow, and robust housing for optimal cooling and heat dissipation. The simple design with fewer components means fewer points of failure, leading to higher reliability, consistent discharge capacity, and longer operating life compared to more complex compressor types.

 

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