Short answer: If you’re still running a 15+ year-old centrifugal compressor, it’s likely less efficient, less reliable, and more expensive to operate than modern oil-free technology and you probably don’t even know how much you’re losing.
Compressed air is one of the largest utility costs in any facility. Yet many plants continue to operate decades-old centrifugal machines without clear performance data. The result? Hidden energy losses, increased downtime, and unnecessary blow-off that drains your bottom line.
That’s why data-driven evaluation and modern compressor solutions are more important than ever.
Centrifugal compressors are designed to run for years, but performance doesn’t remain constant. Over time:
A performance audit uncovers inefficiencies such as rising energy consumption or excessive blow-off that can cost your facility tens of thousands annually.
For systems older than 15 years, the efficiency gap between aged machinery and today’s state-of-the-art compressors is often larger than expected.
The Turbo Survey is a comprehensive performance assessment tailored for centrifugal compressor systems. It delivers real data on how your system is actually performing and where losses occur.
A Turbo Survey typically measures:
We often begin with simple questions like:
This data highlights hidden inefficiencies and helps shape your modernization strategy.
One of the most powerful modernization options available today is the Atlas Copco ZH centrifugal compressor series, including the pre-packaged ZH+ configuration. These machines deliver high-efficiency, high-flow oil-free compressed air, ideal for demanding industrial operations.
The ZH+ version adds a complete packaged solution with inlet silencers, integrated blow-off valves, filters, cooling manifolds, and sound-attenuating canopies all to streamline installation and operation.
Higher efficiency = lower energy costs
Unique impellers and optimized internal flow reduce losses and deliver more air per kilowatt.
Cleaner, safer air
ISO Class 0 oil-free air protects critical processes and product quality.
Reduced downtime & maintenance
Advanced monitoring and durable components such as stainless-steel cooler bundles mean fewer surprises and lower service costs.
Smart visibility & control
Integrated control systems allow real-time performance monitoring and analytics for energy management, as well as true load sharing utilizing the full turn down potential of multiple compressors to reduce blow off incidents.
You can even pair the ZH with energy recovery units to harness compression heat, converting up to 94% of electrical input into usable thermal energy for water heating or space heat, helping support sustainability goals.
Here are clear indicators that a ZH modern compressor could benefit your plant:
Don’t wait for inefficiencies to drain your profits. Combine a Turbo Survey, SMARTLINK monitoring, and a modern ZH or ZH+ centrifugal compressor to dramatically improve energy efficiency, reliability, and visibility in your compressed air system.
Compressed air is expensive to make; make sure every kilowatt works for you.
Contact us today to schedule your Turbo Survey and explore a ZH upgrade.