As industries worldwide embrace the era of smart factories and data-driven innovation, sustainability and efficiency are taking center stage. At the heart of this transformation is the pressing need to combat climate change, reduce carbon footprints, and maximize energy savings. The Extender+ by Atlas Copco is here to accelerate this journey by enabling smarter controls and unlocking unparalleled efficiency in industrial utility rooms.
The Role of Extender+ in Smart Factories
Smart factories optimize every aspect of production, including the utility room, where crucial equipment like compressors, dryers, and gas generators operate. However, many machines in these rooms remain uncontrolled, leading to inefficiencies and higher costs.
The Extender+, an add-on module for the Optimizer 4.0, changes this dynamic. It integrates and harmonizes the operation of all equipment in the utility room, even those without built-in smart controls. By ensuring seamless coordination, the Extender+ delivers:
- Lower energy costs
- Reduced CO2 emissions
- Enhanced process reliability
- Simplified maintenance
Revolutionizing Dryer Operations
Dryers play a vital role in ensuring process reliability by maintaining optimal dew points and preventing wet air from entering the system. The Extender+ introduces smart dryer control with the following benefits:
- Reduced Maintenance & Longer Life Expectancy - By managing running hours across all equipment, the wear and tear on dryers are minimized, extending their lifespan.
- Improved Dewpoint Uptime - Continuous monitoring ensures reliable dew points, preventing wet air from compromising your airnet and production processes.
- Backup Functionality - Automatic integration of backup dryers ensure reliability while reducing unnecessary running hours and maintenance costs.
- Smart Dryer Protection - Protect dryers during shutdowns by isolating them and preventing issues such as channeling or extreme flow conditions.
- Energy Savings Through Timer Functions - Align dryer operations with production schedules to reduce running hours, energy use, and maintenance.
- Leakage Prevention - Isolate compressed air systems during downtimes to prevent energy loss from leaks.
Optimizing Gas Generator Performance
Gas generators are another critical component of modern industrial operations. The Extender+ elevates their performance with these benefits:
- Lower Power Consumption - By reducing air demand and optimizing compressed air usage, the Extender+ minimizes energy consumption.
- Purity Level Monitoring - Ensure optimal gas purity levels for consistent and reliable operations.
- Extended Equipment Lifespan - Coordinating operations reduces running hours, leading to less wear and tear and longer service life.
- Backup Integration - Maintain reliability with automatic backup systems that reduce unnecessary operation and maintenance.
- Smart Gas Control - Synchronize generator operations with air compressor activity for reduced energy use and smoother processes.
- Energy-Efficient Scheduling - Timer functions align gas generation with production schedules, further cutting energy consumption and costs.
- Leakage Prevention - Isolate systems during non-production hours to eliminate wasteful air leaks.
Why Choose Extender+?
The Extender+ not only optimizes existing equipment but also ensures a seamless transition to smarter, more sustainable operations. By enabling total control over your utility room, you can reduce energy costs, minimize your carbon footprint, and improve reliability—all while simplifying maintenance.
The shift to smarter industries is no longer optional—it’s necessary for a sustainable future. With the Extender+, you can ensure your facility is ready for this transformation. Start optimizing your utility room today and join the movement toward smarter, more sustainable operations.
Ready to make the change? Contact us to learn more about Extender+ and how it can revolutionize your utility room!
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